Visualization of two-phase refrigerant and refrigerant-oil flow in a microchannel

Visualizations of adiabatic two-phase refrigerant flow in a glass channel of diameter 0.5 mm have been made for three refrigerants: R134a, Propane (R290), and Ammonia (R717), representing a wide span of fluid properties, which covers most of the refrigerants commercially in use. In these visualizations four flow regimes were observed: Bubble-slug, slug, slug-annular, and annular. These flow regimes were compared to various flow maps, including some developed for small channels. Flow visualizations were also made with mixtures of R134a and 68-weight POE oil at oil circulation rates of approximately 0.5, 1.5 and 3 percent. This is of interest when considering refrigeration systems, which have a small percentage of oil in circulation that travels through system and through the heat exchangers. When the refrigerant is in a liquid state, this presents little variation in fluid properties, because the concentration is so small. However, when the refrigerant is partly vapor, the oil concentration in the remaining liquid can have significant effect on the fluid properties. In addition, the saturation temperature and pressure of the oil-refrigerant mixture changes with concentration, where a single-phase vapor is never observed in flows of oil-refrigerant mixtures, even at temperatures exceeding the saturation temperature of the pure mixture. This effect is known as "apparent superheat."