Use of radial forces for fault detection in tapping

Oleg A. Mezentsev; Rixin Zhu; Richard E. DeVor; Shiv G. Kapoor; William A. Kline

doi:10.1016/S0890-6955(01)00139-0

Use of radial forces for fault detection in tapping

Oleg A. Mezentsev, Rixin Zhu, Richard E. DeVor, Shiv G. Kapoor, William A. Kline

Mechanical Science and Engineering

Research output: Contribution to journal › Article › peer-review

Abstract

A model-based method for fault detection in tapping based on torque and radial forces is proposed. The method allows the identification of faults typical of a tapping operation including axial misalignment, tap runout, tooth breakage both singly and together. The validation experiments have been run on aluminum 356 workpieces for different combinations of process faults. Results have shown that the model predictions are in good agreement with the experimental radial force and torque signals under various fault conditions.

Original language	English (US)
Pages (from-to)	479-488
Number of pages	10
Journal	International Journal of Machine Tools and Manufacture
Volume	42
Issue number	4
DOIs	https://doi.org/10.1016/S0890-6955(01)00139-0
State	Published - Mar 2002

Keywords

Fault detection
Radial forces
Tapping

ASJC Scopus subject areas

Mechanical Engineering
Industrial and Manufacturing Engineering

Online availability

10.1016/S0890-6955(01)00139-0

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title = "Use of radial forces for fault detection in tapping",

abstract = "A model-based method for fault detection in tapping based on torque and radial forces is proposed. The method allows the identification of faults typical of a tapping operation including axial misalignment, tap runout, tooth breakage both singly and together. The validation experiments have been run on aluminum 356 workpieces for different combinations of process faults. Results have shown that the model predictions are in good agreement with the experimental radial force and torque signals under various fault conditions.",

keywords = "Fault detection, Radial forces, Tapping",

author = "Mezentsev, {Oleg A.} and Rixin Zhu and DeVor, {Richard E.} and Kapoor, {Shiv G.} and Kline, {William A.}",

note = "Funding Information: The authors gratefully acknowledge the National Institute of Standards and Technology Advanced Technology Program through Montronix, Inc., who supported this research. The authors are grateful to Ranganath Sriram, Montronix Inc., for his invaluable opinions and suggestions. ",

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doi = "10.1016/S0890-6955(01)00139-0",

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T1 - Use of radial forces for fault detection in tapping

AU - Mezentsev, Oleg A.

AU - Zhu, Rixin

AU - DeVor, Richard E.

AU - Kapoor, Shiv G.

AU - Kline, William A.

N1 - Funding Information: The authors gratefully acknowledge the National Institute of Standards and Technology Advanced Technology Program through Montronix, Inc., who supported this research. The authors are grateful to Ranganath Sriram, Montronix Inc., for his invaluable opinions and suggestions.

PY - 2002/3

Y1 - 2002/3

N2 - A model-based method for fault detection in tapping based on torque and radial forces is proposed. The method allows the identification of faults typical of a tapping operation including axial misalignment, tap runout, tooth breakage both singly and together. The validation experiments have been run on aluminum 356 workpieces for different combinations of process faults. Results have shown that the model predictions are in good agreement with the experimental radial force and torque signals under various fault conditions.

AB - A model-based method for fault detection in tapping based on torque and radial forces is proposed. The method allows the identification of faults typical of a tapping operation including axial misalignment, tap runout, tooth breakage both singly and together. The validation experiments have been run on aluminum 356 workpieces for different combinations of process faults. Results have shown that the model predictions are in good agreement with the experimental radial force and torque signals under various fault conditions.

KW - Fault detection

KW - Radial forces

KW - Tapping

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JO - International Journal of Machine Tools and Manufacture

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IS - 4

ER -

Use of radial forces for fault detection in tapping

Abstract

Keywords

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