MECHANISTIC FORCE MODELS FOR CHIP CONTROL TOOLS

Rixin Zhu; Shounak M. Athavale; Shiv G. Kapoor; Richard E. DeVor

doi:10.1115/IMECE1997-1162

MECHANISTIC FORCE MODELS FOR CHIP CONTROL TOOLS

Rixin Zhu, Shounak M. Athavale, Shiv G. Kapoor, Richard E. DeVor

Mechanical Science and Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

A mechanistic modeling approach to predicting machining forces for grooved tools is developed. The models are solely based on the grooved tool geometry and the specific cutting energy and friction energy for flat tools. Special grooved tools (M2 grade HSS) were designed and fabricated and orthogonal cutting tests were performed to validate the model. The workpiece material used was Al 6061-T6. The force predictions from the model are found in good agreement with the measured forces. The effects of groove design parameters on the cutting forces are also determined.

Original language	English (US)
Title of host publication	Manufacturing Science and Engineering
Subtitle of host publication	Volume 2
Publisher	American Society of Mechanical Engineers (ASME)
Pages	269-276
Number of pages	8
ISBN (Electronic)	9780791826799
DOIs	https://doi.org/10.1115/IMECE1997-1162
State	Published - 1997
Event	ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering - Dallas, United States Duration: Nov 16 1997 → Nov 21 1997

Publication series

Name	ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume	1997-W

Conference

Conference	ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering
Country/Territory	United States
City	Dallas
Period	11/16/97 → 11/21/97

ASJC Scopus subject areas

Mechanical Engineering

Online availability

10.1115/IMECE1997-1162

Library availability

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MECHANISTIC FORCE MODELS FOR CHIP CONTROL TOOLS. / Zhu, Rixin; Athavale, Shounak M.; Kapoor, Shiv G. et al.
Manufacturing Science and Engineering: Volume 2. American Society of Mechanical Engineers (ASME), 1997. p. 269-276 (ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE); Vol. 1997-W).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Zhu, R, Athavale, SM, Kapoor, SG & DeVor, RE 1997, MECHANISTIC FORCE MODELS FOR CHIP CONTROL TOOLS. in Manufacturing Science and Engineering: Volume 2. ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE), vol. 1997-W, American Society of Mechanical Engineers (ASME), pp. 269-276, ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering, Dallas, United States, 11/16/97. https://doi.org/10.1115/IMECE1997-1162

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abstract = "A mechanistic modeling approach to predicting machining forces for grooved tools is developed. The models are solely based on the grooved tool geometry and the specific cutting energy and friction energy for flat tools. Special grooved tools (M2 grade HSS) were designed and fabricated and orthogonal cutting tests were performed to validate the model. The workpiece material used was Al 6061-T6. The force predictions from the model are found in good agreement with the measured forces. The effects of groove design parameters on the cutting forces are also determined.",

author = "Rixin Zhu and Athavale, {Shounak M.} and Kapoor, {Shiv G.} and DeVor, {Richard E.}",

note = "Publisher Copyright: {\textcopyright} 1997 American Society of Mechanical Engineers (ASME). All rights reserved.; ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering ; Conference date: 16-11-1997 Through 21-11-1997",

year = "1997",

doi = "10.1115/IMECE1997-1162",

language = "English (US)",

series = "ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)",

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AU - Kapoor, Shiv G.

AU - DeVor, Richard E.

PY - 1997

Y1 - 1997

N2 - A mechanistic modeling approach to predicting machining forces for grooved tools is developed. The models are solely based on the grooved tool geometry and the specific cutting energy and friction energy for flat tools. Special grooved tools (M2 grade HSS) were designed and fabricated and orthogonal cutting tests were performed to validate the model. The workpiece material used was Al 6061-T6. The force predictions from the model are found in good agreement with the measured forces. The effects of groove design parameters on the cutting forces are also determined.

AB - A mechanistic modeling approach to predicting machining forces for grooved tools is developed. The models are solely based on the grooved tool geometry and the specific cutting energy and friction energy for flat tools. Special grooved tools (M2 grade HSS) were designed and fabricated and orthogonal cutting tests were performed to validate the model. The workpiece material used was Al 6061-T6. The force predictions from the model are found in good agreement with the measured forces. The effects of groove design parameters on the cutting forces are also determined.

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ER -

MECHANISTIC FORCE MODELS FOR CHIP CONTROL TOOLS

Abstract

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