Mechanical Properties and Microstructure of Ca₂SiO₄–CaZrO₃ Composites

Three types of dicalcium silicate (Ca₂SiO₄–calcium zirconate (CaZrO₃) composites were fabricated and their microstructures correlated with their mechanical properties. In the first type, Ca₂SiO₄ was added as a minor phase. The second type consisted of a 50 vol% Ca₂SiO₄‐50 vol% CaZrO₃ mixture, while in the third type, CaZrO₃ constituted the minor phase. Pure CaZrO₃ was also studied as a control and found to have a toughness which depended on its grain size. In composites with Ca₂SiO₄ as the minor phase, a toughness increase was observed and found to be a function of matrix grain size. The composite with the second type of microstructure had the highest toughness of about 4.0 Mpa. m^1/2, which was about double that of the monolithic CaZrO₃. No evidence was found for transformation toughening by the orthorhombic (β) to monoclinic (γ) transformation in Ca₂SiO₄. The main toughening mechanisms identified were crack deflection and crack branching. Microstructural observations indicated the existence of weak grain boundaries in CaZrO₃ agglomerates as well as weak interfaces between the two phases.