TY - JOUR
T1 - Low loss fiber-coupled volumetric interconnects fabricated via direct laser writing
AU - Littlefield, Alexander J.
AU - Huang, Jack
AU - Holley, Mason L.
AU - Duggar, Nikita B.
AU - Gao, Jingxing
AU - Xie, Dajie
AU - Richards, Corey A.
AU - Silberg, Truman
AU - Purakayastha, Ujaan
AU - Herr, Jesse
AU - Ocier, Christian R.
AU - Deng, Xiangrui
AU - Wang, Xiaoli
AU - Braun, Paul V.
AU - Goddard, Lynford L.
N1 - University of Illinois Urbana-Champaign (Grainger Engineering Strategic Research Initiative, Illinois Distinguished Fellowship, Kilby Fellowship, Office of Technology Management iPOC program); National Science Foundation (ECCS-1935289, EEC-2231625, OSI-2137953); U.S. Department of Energy (DE-SC0019140, DE-SC0023600); Cisco Systems (Gift Award CG 1377144, Gift Award CG 2002379); U.S. Department of Defense (NDSEG Fellowship Program). This work was carried out in part in the Nick Holonyak, Jr. Micro- and Nanotechnology Laboratory, the Beckman Institute for Advanced Science and Technology, the Materials Research Laboratory, the Micro-Nano-Mechanical Systems Cleanroom Laboratory, and the Institute for Genomic Biology at the University of Illinois Urbana-Champaign and in the Nanotechnology Core Facility and Research Resources Center at the University of Illinois Chicago. The authors thank Glennys Mensing, Joseph Maduzia, Tucson Richelson, and Cate Wallace for assistance and instrument training on the oxidation furnaces, supercritical dryers, and SEM at the University of Illinois Urbana-Champaign and Anuj Singhal, Arian Ghiacy, Seyoung An, and Olivia P\u00E9rez, who assisted with fabrication and training on the Nanoscribe and SEM at the University of Illinois Chicago. The authors thank Jessica Scott and Brian LaRowe at Thorlabs for useful discussions about polarimetry.
Funding. University of Illinois Urbana-Champaign (Grainger Engineering Strategic Research Initiative, Illinois Distinguished Fellowship, Kilby Fellowship, Office of Technology Management iPOC program); National Science Foundation (ECCS-1935289, EEC-2231625, OSI-2137953); U.S. Department of Energy (DE-SC0019140, DE-SC0023600); Cisco Systems (Gift Award CG 1377144, Gift Award CG 2002379); U.S. Department of Defense (NDSEG Fellowship Program).
PY - 2024/7
Y1 - 2024/7
N2 - Photonic integrated circuits (PICs) are vital for high-speed data transmission. However, optical routing is limited in PICs composed of only one or a few stacked planes. Further, coupling losses must be low in deployed systems. Previously, we developed the subsurface controllable refractive index via beam exposure (SCRIBE) technique to write accurate 3D gradient refractive index (GRIN) profiles within a mesoporous silica scaffold. Here, we apply SCRIBE to fabricate low loss, broadband, polarization insensitive, fiber-coupled, single-mode volumetric interconnects that include waveguides traversing arbitrary 3D paths. By seamlessly integrating mode-matching subsurface lenses and GRIN waveguide tapers, calibrating for positional writing errors, implementing multipass exposure, automating alignment, and switching to antireflection coated fibers, we reduced the insertion loss for a fiber-PIC-fiber interconnect from 50 to 2.14 dB, or 1.47 dB, excluding the fiber array’s loss. Further, we establish an upper bound of 0.45 dB loss per coupler. We report quality factors of 27,000 and 77,000 and bending losses of 6 and 3 dB/cm for 15 and 30 µm radii microrings, respectively. We also demonstrate Bézier escalators, polarization-rotating and polarization-splitting interconnects, and a seven-channel 25 µm pitch volumetric interconnect. The SCRIBE platform presents a clear path toward realizing 3D PICs with unique functionality.
AB - Photonic integrated circuits (PICs) are vital for high-speed data transmission. However, optical routing is limited in PICs composed of only one or a few stacked planes. Further, coupling losses must be low in deployed systems. Previously, we developed the subsurface controllable refractive index via beam exposure (SCRIBE) technique to write accurate 3D gradient refractive index (GRIN) profiles within a mesoporous silica scaffold. Here, we apply SCRIBE to fabricate low loss, broadband, polarization insensitive, fiber-coupled, single-mode volumetric interconnects that include waveguides traversing arbitrary 3D paths. By seamlessly integrating mode-matching subsurface lenses and GRIN waveguide tapers, calibrating for positional writing errors, implementing multipass exposure, automating alignment, and switching to antireflection coated fibers, we reduced the insertion loss for a fiber-PIC-fiber interconnect from 50 to 2.14 dB, or 1.47 dB, excluding the fiber array’s loss. Further, we establish an upper bound of 0.45 dB loss per coupler. We report quality factors of 27,000 and 77,000 and bending losses of 6 and 3 dB/cm for 15 and 30 µm radii microrings, respectively. We also demonstrate Bézier escalators, polarization-rotating and polarization-splitting interconnects, and a seven-channel 25 µm pitch volumetric interconnect. The SCRIBE platform presents a clear path toward realizing 3D PICs with unique functionality.
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U2 - 10.1364/OPTICA.525444
DO - 10.1364/OPTICA.525444
M3 - Article
AN - SCOPUS:85199377891
SN - 2334-2536
VL - 11
SP - 995
EP - 1007
JO - Optica
JF - Optica
IS - 7
ER -