Improved design method of a rotating spool compressor using a comprehensive model and comparison to experimental results

An improvement to the design process of the rotating spool compressor is presented. This improvement utilizes a comprehensive model to explore two working uids (R410A and R134a), various displaced volumes, at a variety of geometric parameters. The geometric parameters explored consists of eccentricity ratio and length-to-diameter ratio. The eccentricity ratio is varied between 0.81 and 0.92 and the length-to-diameter ratio is varied between 0.4 and 3. The key tradeoffs are evaluated and the results show that there is an optimum eccentricity and length-to-diameter ratio, which will maximize the model predicted performance, that is unique to a particular uid and displaced volume. For R410A, the modeling tool predicts that the overall isentropic efficiency will optimize at a length-to-diameter ratio that is lower than for R134a. Additionally, the tool predicts that as the displaced volume increases the overall isentropic efficiency will increase and the ideal length-to-diameter ratio will shift. The result from this study are utilized to develop a basic design for a 141 kW (40 tonsR) capacity prototype spool compressor for light-commercial air-conditioning applications. Results from a prototype compressor constructed based on these efforts is presented. The volumetric efficiency predictions are found to be very accurate with the overall isentropic efficiency predictions shown to be slightly over-predicted.