Human Model For Industrial System And Product Design In Industry 5.0: A Case Study

Arnaud Allemang-Trivalle, Jérémie Donjat, Gaëlic Bechu, Gilles Coppin, Oliver W. Klaproth, Andreas Mitschke, Arnd Schirrmann, Mathieu Chollet, Caroline G.L. Cao

Research output: Chapter in Book/Report/Conference proceedingConference contribution


Human performance models can be included in industrial system models to improve the design of the industrial system, manufacturing processes, and product design. In our use case, a critical process in the production of a new airplane was being considered for automation. This process requires the highest quality assurance and is normally performed manually. Robot assistance could improve quality and efficiency. A human performance model focused on worker fatigue was developed, taking into account characteristics of the workers, robots, and tasks. Two different automation scenarios (fully manual, semi-automated), with different worker characteristics such as skill, age, motivation, etc. were studied. Using historical production line data in the fully manual scenario, and simulated data for the semi-automated scenario, global fatigue scores and graphical visualization were generated by the model for each scenario, allowing the system architects to understand the effects of the future production system on workers, including errors, time lost, costs and overall resilience of the system.

Original languageEnglish (US)
Title of host publicationIISE Annual Conference and Expo 2023
EditorsK. Babski-Reeves, B. Eksioglu, D. Hampton
PublisherInstitute of Industrial and Systems Engineers, IISE
ISBN (Electronic)9781713877851
StatePublished - 2023
Externally publishedYes
EventIISE Annual Conference and Expo 2023 - New Orleans, United States
Duration: May 21 2023May 23 2023

Publication series

NameIISE Annual Conference and Expo 2023


ConferenceIISE Annual Conference and Expo 2023
Country/TerritoryUnited States
CityNew Orleans


  • Industry 5.0
  • Production and manufacturing
  • Simulation model
  • Worker fatigue

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering


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