Exceptional arsenic (III,V) removal performance of highly porous, nanostructured ZrO₂ spheres for fixed bed reactors and the full-scale system modeling

Highly porous, nanostructured zirconium oxide spheres were fabricated from ZrO₂ nanoparticles with the assistance of agar powder to form spheres with size at millimeter level followed with a heat treatment at 450°C to remove agar network, which provided a simple, low-cost, and safe process for the synthesis of ZrO₂ spheres. These ZrO₂ spheres had a dual-pore structure, in which interconnected macropores were beneficial for liquid transport and the mesopores could largely increase their surface area (about 98m²/g) for effective contact with arsenic species in water. These ZrO₂ spheres demonstrated an even better arsenic removal performance on both As(III) and As(V) than ZrO₂ nanoparticles, and could be readily applied to commonly used fixed-bed adsorption reactors in the industry. A short bed adsorbent test was conducted to validate the calculated external mass transport coefficient and the pore diffusion coefficient. The performance of full-scale fixed bed systems with these ZrO₂ spheres as the adsorber was estimated by the validated pore surface diffusion modeling. With the empty bed contact time (EBCT) at 10min and the initial arsenic concentration at 30ppb, the number of bed volumes that could be treated by these dry ZrO₂ spheres reached ~255,000BVs and ~271,000BVs for As(III) and As(V), respectively, until the maximum contaminant level of 10ppb was reached. These ZrO₂ spheres are non-toxic, highly stable, and resistant to acid and alkali, have a high arsenic adsorption capacity, and could be easily adapted for various arsenic removal apparatus. Thus, these ZrO₂ spheres may have a promising potential for their application in water treatment practice.