Design and implementation of a real-time spray cooling control system for continuous casting of thin steel slabs

Kai Zheng, Bryan Petrus, Brian G. Thomas, Joseph Bentsman

Research output: Contribution to journalConference articlepeer-review

Abstract

Maintaining the shell surface temperature profile under transient conditions by spray water cooling in continuous casting of steel is important to minimize surface cracks. For this purpose, a real-time spray-cooling control system is being implemented on a commercial caster that includes 1) a software sensor for accurate estimation/prediction of shell surface temperature, 2) control algorithm and data checking subroutines for robust temperature control, 3) TCP/IP Server and Client programs for communicating between these two software components and the caster, and 4) a real-time monitor to display the predicted shell surface temperature profiles, water flow rates, and other important operating data. Simulation results demonstrate that the new control system achieves better temperature control performance than conventional systems.

Original languageEnglish (US)
Pages (from-to)165-179
Number of pages15
JournalAISTech - Iron and Steel Technology Conference Proceedings
Volume2
StatePublished - 2007
EventAISTech 2007 - Iron and Steel Technology Conference - Indianapolis, IN, United States
Duration: May 7 2007May 10 2007

Keywords

  • Continuous casting
  • Heat transfer model
  • Real-time control
  • Secondary spray cooling
  • Software sensor
  • Temperature control
  • Thin slabs

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering

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