A thermal model to predict tool temperature in machining of TI-6AL-4V alloy with an atomization-based cutting fluid spray system

Asif Tanveer, Deepak Marla, Shiv G. Kapoor

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In this study a heat transfer model of machining of Ti-6Al-4V under the application of atomization-based cutting fluid spray coolant is developed to predict the temperature of the cutting tool. Owing to high tool temperature involved in machining of Ti-6Al-4V, the model considers film boiling as the major heat transfer phenomenon. In addition, the design parameters of the spray for effective cooling during machining are derived based on droplet-surface interaction model. Machining experiments are conducted and the temperatures are recorded using the inserted thermocouple technique. The experimental data are compared with the model predictions. The temperature field obtained is comparable to the experimental results, confirming that the model predicts tool temperature during machining with ACF spray cooling satisfactorily.

Original languageEnglish (US)
Title of host publicationProcessing
PublisherAmerican Society of Mechanical Engineers
ISBN (Electronic)9780791849897
DOIs
StatePublished - Jan 1 2016
EventASME 2016 11th International Manufacturing Science and Engineering Conference, MSEC 2016 - Blacksburg, United States
Duration: Jun 27 2016Jul 1 2016

Publication series

NameASME 2016 11th International Manufacturing Science and Engineering Conference, MSEC 2016
Volume1

Other

OtherASME 2016 11th International Manufacturing Science and Engineering Conference, MSEC 2016
Country/TerritoryUnited States
CityBlacksburg
Period6/27/167/1/16

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering

Fingerprint

Dive into the research topics of 'A thermal model to predict tool temperature in machining of TI-6AL-4V alloy with an atomization-based cutting fluid spray system'. Together they form a unique fingerprint.

Cite this