A Bidirectional Liquid-Cooled GaN-based AC/DC Flying Capacitor Multi-Level Converter with Integrated Startup and Additively Manufactured Cold-Plate for Electric Vehicle Charging

Kelly Fernandez, Rahul Iyer, Ting Ge, Jiarui Zou, Derek Chou, Zitao Liao, Vaibhav Agarwal, Tarek Gebrael, Nenad Miljkovic, Robert Carl Nikolai Pilawa Podgurski

Research output: Contribution to conferencePaperpeer-review

Abstract

Level II electric vehicle (EV) on-board chargers provide AC-DC conversion capability in order to charge on-board high-voltage (HV) batteries. Bidirectional EV chargers can allow the EV to also act as an AC source in vehicle-to-grid services. In both charging and inverter applications, it is desirable for chargers to have high power density, high power-handling capability, and low weight. This paper showcases the architecture and control of an optimized bidirectional EV charger system that can convert from both low-line (120 V AC) and high-line (240 V AC) AC voltages to a 400 V DC output. The operation and control of the complete system, thermal management, enhanced power stage design, and start-up procedure are discussed. Experimental results demonstrating DC-AC high power operation and system start-up are reported.

Original languageEnglish (US)
Pages548-554
Number of pages7
DOIs
StatePublished - 2022
Event37th Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2022 - Houston, United States
Duration: Mar 20 2022Mar 24 2022

Conference

Conference37th Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2022
Country/TerritoryUnited States
CityHouston
Period3/20/223/24/22

ASJC Scopus subject areas

  • Electrical and Electronic Engineering

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